Dairy Processing - July/Aug 2024 - 9

powder or concentrate averages 50% toward
their specification with equivalent or negligible
off-spec, and as a result of both of these
improvements, reduced energy spend per ton
produced by between 5-10%. "
These achievements, he noted, were made
with industry-validated model-predictive control
driving performance continuously and managing
equipment and product constraints in real-time.
" Most of these applications are supported
by real-time quality prediction models to
control manual laboratory specifications with
real-time estimates, " Tay said. " And follow
on projects leverage the reduced product
moisture variability to improve fat and
protein giveaway by halfway to the product
specification, with other components leveraged
in nutraceutical products. "
In the same way cream cheese production
(from composition blending, maturation
scheduling and end product filtration) is driven
to reduce feedstock costs per mass produced,
and simultaneously reduce quality variability
by 50% on average, the use of AI based machine
sensor information is being used to monitor
and track equipment stability to provide rapid
predictive information about developing failures
- such as centrifuge operations - to support
managed maintenance and early detection of
issues before they become critical or harmful to
essential, moving equipment.
" One customer is leveraging high speed
predictive models to forecast and adjust
filling volumes on varying viscous jar filling
so that mayonnaise and cheese spreads are
reducing overfills by over 50% with negligible
underfilling, " Tay said. " Other products are
under investigation. "
Sushil Verma, co-founder of Ever.Ag's Austin
Data Labs, noted AI integration has significantly
advanced beyond just equipment to encompass
entire dairy farming processes.
" Notably, AI-driven solutions at the farm
level include optimizing feed compositions,
tracking animal health and assessing readiness
for fertilization using sophisticated sensor
data, " he said. " These applications not only
streamline operations but also enhance animal
welfare and milk quality, directly impacting farm
productivity and efficiency. "
Some of the key areas where AI has
improved efficiency are cheese yield
The most
common benefits
AI can offer are
in the integration
of disparate
systems, reducing
complexity,
enhancing
productivity and
reliability, and
empowering
workforces with
training and
support. "
Jorge Izquierdo, PMMI
DAIRYPROCESSING.COM | JUL-AUG 2024 9
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Dairy Processing - July/Aug 2024

Table of Contents for the Digital Edition of Dairy Processing - July/Aug 2024

Dairy Processing - July/Aug 2024 - Intro
Dairy Processing - July/Aug 2024 - 1
Dairy Processing - July/Aug 2024 - 2
Dairy Processing - July/Aug 2024 - 3
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